Tesmec has launched the 1475XL EVO Dynamic Drive to address the critical needs of the modern quarrying operation.
Quarries face the daily challenge of balancing efficiency with essential safety and environmental protection requirements.
With the launch of 1475XL EVO Dynamic Drive, Tesmec has, in its own words, delivered a “significant leap forward” for quarries seeking to address these critical requirements.
The 100-tonne class machine has been designed to be a productive addition to a quarry and an environmentally friendly solution.
Tesmec’s design and advanced technology make the 1475XL EVO Dynamic Drive useful in various mineral extraction activities for quarrying operations.
The Tesmec 1475XL EVO Dynamic Drive features a 630HP (470 kW) engine in available in Tier 4, Stage V, or Tier 3 versions. It is equipped with a cutting drum capable of digging up to 45cm deep and 380cm wide.
Tesmec general manager of Australia and New Zealand Adrien Merceron said these features made the machine productive in various applications.
“This robust machine ensures optimal performance when working with extremely weak to medium-hard rock formations, making it ideal for minerals such as coal, gypsum, bauxite, phosphates, salt, potash, and marly limestone,” Tesmec general manager Australia and New Zealand Adrien Merceron said.
“One of the most significant benefits of the 1475XL EVO Dynamic Drive is its ability to ensure extreme cutting precision and versatility. This solution allows for control of digging depth, ensuring that material from different layers doesn’t mix. This process is crucial in maximising productivity and improving the stripping ratio. It also reduces the need for further processing, leading to cost savings in the long run.
“By combining digging and crushing into a single phase, Tesmec eliminates the need for primary crushing equipment, leading to fewer machines, reduced operational complexity, and lower logistics expenses.”
The fundamental feature of the Tesmec 1475XL EVO is its direct drive, which Tesmec has labelled as “revolutionary” for the quarrying industry.
The direct drive integrates a planetary gearbox into the cutting drum, removing the need for sprockets, digging chains, and baseplates.
“This results in higher efficiency without power losses, eliminating wear in key components and reducing maintenance costs. With no limit to the maximum cutting speed (RPM) of the drum, operators can achieve higher cutting power and efficiency,” Merceron said.
“This translates into a 60 per cent to 100 per cent increase in productivity and reduced operational costs by up to 45 per cent.
“The 1475XL EVO Dynamic Drive isn’t just about raw power. Its modularity is a key differentiator. Depending on the digging attachment that is equipped, it can adapt to suit various applications. Its quick-swap backend makes it the perfect fit for multiple projects, reducing downtime and enhancing flexibility.”
It is no secret that safety is the priority of all Australian quarries. Tesmec has equipped the 1475XL EVO Dynamic Drive with a pressurised cabin, including air conditioning, heating, and sound suppression, for a comfortable operator environment. The cabin’s roll over protection system and falling object protection system help protect operators from potential hazards.
“Its low noise levels, minimised dust emission and reduced vibration ensure that the environmental footprint is minimal. By replacing several conventional machines, it reduces fuel consumption, leading to lower CO2 emissions and a more sustainable process,” Merceron said.
Tesmec has equipped the 1475XL EVO Dynamic Drive with new technology to make it easier for operators to complete tasks.
The new Tesmec machine includes TrenchTronic 5.0, an automatic trenching and self-diagnostic system, and the TrenchIntel 3D-GPS automatic guidance system. TrenchTronic 5.0 allows operators to make precise adjustments to pressure and speed and makes it easier to navigate the job site. The TrenchIntel 3D-GPS ensures that machine steering, trajectory, and trenching depth are controlled accurately, improving alignment and reducing the need for rework.
Merceron said the Re.M monitoring system and SmartTracker system rounded out innovative features.
“The Re.M remote monitoring system provides real-time data on machine performance, helping operators optimise productivity and reduce maintenance costs. The SmartTracker system allows for digitalisation of the job site, automatically collecting as-built data during trenching operations, which reduces survey time and costs,” he said.
Merceron said the Tesmec 1475XL EVO Dynamic Drive could help quarries unlock a new standard of productivity.
“It combines power, precision, and flexibility with cutting-edge technology to deliver unmatched productivity and efficiency. By simplifying operations, reducing maintenance costs, and enhancing safety, it is an invaluable asset in any job site,” he said.
“As the industry moves toward more sustainable and efficient solutions, this machine stands at the forefront of innovation, offering a safer, more cost-effective, and environmentally responsible approach to quarrying.”•
For more information, visit tesmec.com.au
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